For most Canadians, it has
been several generations since
their families lived on a farm.
In 1901, only one in three lived
in the city. The rest either
lived in small towns or on family
farms. Today, 77 percent of
Canadians live in cities. Just
3.2 percent are members of farm
families.
So, except for a drive in the
country, a stop to pick fruit
or vegetables or a visit to
a rural fair, Canadians don't
have much contact with agriculture.
Yet, one farm is relied upon
to produce food for more than
100 Canadians.
Every day you are bombarded
with news and views about food.
Advertisements, health experts
and reporters tell you about
calories, fat, food safety and
balancing your diet.
Occasionally, even the way
food is produced makes the news.
The media will focus on a food
processor, a new product or
technology. Every once in a
while there will be a story
about crop failures, animal
husbandry or the environmental
challenges that agriculture
faces.
So, it's natural that Canadians
have lots of questions about
the food they eat.
Canada's egg producers are
proud that we provide fresh,
high quality eggs to Canadians
every day. We are also proud
that we do this by carefully
balancing our business needs,
the wholesomeness of our product
and the welfare of our birds.
Canadians have questions. We
have a story to tell. That's
why we have prepared this booklet
to describe how eggs are produced
in Canada. |
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| Let's start with
some information about our product.
Eggs -- we call them a natural
source of goodness. Why?
Usually, it's because of the
fact that eggs contain so many
nutrients. But, as producers,
we believe it's also because
eggs are wholesome, delicious,
easy to use, versatile and such
good value. They are an excellent
source of the high quality protein
needed for human growth and
development.
Eggs contain all nine essential
amino acids, making them one
of the few foods with complete
proteins. In fact, the pattern
of amino acids found in eggs
is so perfect for our bodies
that scientists use eggs as
the standard to measure the
protein quality of other foods.
In addition to protein, eggs
contain a significant number
of the vitamins and minerals
we need. From just one large
egg, you can get 25 percent
of your daily requirement of
vitamin B12, 13 percent of your
vitamin D and 9.5 percent of
your vitamin A.
Then there are the minerals
-- iodine, phosphorous, magnesium,
iron and zinc. Eggs do all this,
yet each large egg has only
75 calories and a small quantity
of fat (five grams), only 1.5
grams of which are saturated.
The fat in eggs is useful too.
It provides a compact source
of energy, assists the human
body to absorb fat-soluble vitamins
(A, D, E, K), makes important
hormones and helps produce the
acids our digestive system needs
to do its work.
Eggs are nutritious. That's
why Canada's Food Guide to Healthy
Eating suggests one to two eggs
as a serving from the Meat and
Alternatives group. Eggs are
also versatile and easy to use
whether it's in your kitchen,
a restaurant or in the products
of one of Canada's food manufacturers.
Eggs readily adapt themselves
to any lifestyle and are a traditional
food choice for many cultural
groups. The goodness just naturally
makes itself apparent. |
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| Yes! and, No!
In Canada, we produce eggs
for eating and eggs for hatching.
The difference is that hatching
eggs are fertilized and will
produce a chick. But about 5.2
billion eggs a year are unfertilized
and come to the Canadian marketplace
for consumption as an egg.
Most of the chicks from hatching
eggs go onto farms where they
are raised as either broilers
or roasters destined for consumption
as meat by Canadians in their
homes or in restaurants. Between
17 and 18 million are reared
as hens for the Canadian egg
industry.
The most popular breed of chicken
for egg production in Canada
is the White Leghorn. It's a
small, light bird that lays
far more eggs than its ancestors.
Its eggs are white. Canadian
farmers also raise Rhode Island
Reds and other breeds which
lay brown eggs.
Canadians prefer white eggs
although some like those with
brown shells. Still, white or
brown, there is no difference
in nutritional value or cooking
performance. In this case, an
egg is an egg.
The benefits that we derive
from eggs, however, go beyond
food. Eggs are also used to
make highly specialized products
for use in medicine and science.
Flu and measles vaccines, for
example, originate with eggs.
Hospitals use eggs in diagnostic
tests to identify some viruses
and diseases. Pharmaceutical
products, extracted from egg
whites, are used as tools to
deliver drugs to tumours. Still
others are included in over-the-counter
health products like eye drops,
toothpaste and throat lozenges
to fight bacteria. The exceptional
characteristics that make eggs
such a natural source of goodness
in our diets are finding many
other important and beneficial
uses. In these cases an egg
is more than an egg.
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|
| Canadian farms have changed
dramatically since our great grandparents'
time. They're fewer in number,
bigger in size and more productive.
Farms are more mechanized and,
recently, computerized.
A modern farm requires lots
of capital, up-to-date techniques
and skilled, knowledgeable farmers.
Since 1971, the average farm
size has grown by about 30 percent.
An increasing number of producers
have university or other post-secondary
education. In our business,
success is a direct result of
lifelong learning and innovation.
Most agricultural production
takes place on specialized farms.
That's not to say that farmers
restrict themselves to just
one product -- wheat or dairy
cattle or eggs. Many farms are
complex, multi-enterprise businesses.
It's just that, today, very
few farms have a few hens, some
chickens, a pig or two and some
cows for milk.
The farm products you consume
come from either plants or animals.
Canadians value the choices
they have to achieve a balanced
diet and Canada's Food Guide
recommends a variety of products
from the major food groups as
being essential to good nutrition.
If animal agriculture weren't
able to provide its share of
the food basket, our choices
would be greatly restricted.
The mixed farm disappeared
long ago. It's been replaced
by well managed operations that
specialize in only one or, at
most, a few types of products.
Farmers within animal agriculture,
too, have specialized to meet
demand for meat or animal products
such as milk, honey and eggs.
Modern Canadian egg operations,
for example, commonly have between
10, 000 and 20, 000 hens on
the farms at any one time.
In the United States, concentration
is even greater. South of the
border, egg production has become
big business. During the past
20 years, the number of producers
south of the border has declined
sharply from over 10, 000 to
under 1, 000 and just one-third
of these supply 94 percent of
the eggs. Indeed, the top seven
egg companies each have more
than five million laying hens
in their barns and the largest
controls 19 million.
In Canada, our supply management
marketing system has allowed
us to maintain smaller farm
businesses where, as owners
and operators, we personally
oversee the care and health
of our birds. It's also permitted
us to effectively specialize
and realize many benefits, including
greater productivity and lower
costs.
Our unique marketing system
has created opportunities for
Canadian farmers to successfully
develop this country's capacity
to produce food while establishing
and maintaining a high standard
of care for the land we use
and the animals we raise. |
|
| Putting that fresh, nutritious
egg in the refrigerated counter
at the supermarket is a complicated
and fascinating business. It's
changed a lot in the past hundred
years, but in many respects, it's
still very much the same. |
|
We could get into that old
riddle about which comes first,
the chicken or the egg, but
it really makes more sense to
start with the breeding stock.
On specialized farms in Canada
and elsewhere, the traditional
breeds of chickens, White Leghorns,
Rhode Island Reds and others,
have been raised, crossbred
and improved. Poultry breeders
work with the whole industry
to ensure that the hens destined
to produce eggs for consumers
here and around the world have
just the right characteristics.
The wild ancestors of today's
laying hens came from Asia.
Like many other birds, they
lay a small number of eggs,
usually five to eight in the
springtime.
Domestication of the chicken
started about 3,000 years ago
but most of the improvements
made in poultry breeding have
come in this century. In 1910,
a good hen could be expected
to lay about seven dozen or
84 eggs a year. By the 1950s,
production was up to about 150
per year. Today, thanks to generic
improvements, the typical Canadian
hen lays more than 285 eggs
a year.
So, if we were still dependent
on the hen's wild relations
for the production of eggs for
Canadians, we would have to
have more than 600 million hens
on our farms, not the 17 million
we have today.
Breeders take great care in
running their operations. A
new cross or strain, with the
characteristics in demand by
the competitive world marketplace,
can have considerable value.
That means special attention
is paid to disease prevention
through the implementation of
high standards of care and strict
biosecurity programs.
Careful attention is also paid
to the preservation of biodiversity.
Breeders are aware of the need
to preserve the genetic diversity
of chickens for the future.
With the selection of the basic
breeding stock or "grandparents"
by a breeder, the cycle of production
moves into its next stage. Eggs
are hatched and chicks are raised
to maturity for the production
of hatching eggs. These chickens
become the parent stock of the
hens now on Canadian egg farms. |
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| On a hatching egg farm, the
birds mature through four clearly
defined stages. First comes brooding.
During the initial three weeks,
careful attention is paid to the
environmental conditions in the
barn. Temperature control, preventing
drafts and ensuring availability
of feed and fresh water are vitally
important to the young chicks.
A lot of producer time is invested
and the level of care is high.
The second stage, from three
to 19 weeks, is often called
the growing period. Next comes
the pre-laying period, from
19 to 24 weeks. It covers the
changeover from growing to when
the breeder female can produce
hatching eggs.
Good management during these
periods is the best assurance
for efficient performance of
the breeding flock.
Operators focus on proper feeding
and lighting programs. Feed
quality, energy level, protein
quality and quantity are also
carefully monitored and adjusted
to ensure a proper nutritional
balance.
Careful attention is paid to
all aspects of the breeding
flock's health. Many operators
work closely with veterinarians
to develop a flock health program
that involves vaccinations against
common diseases. These programs
are especially important as
they can positively influence
the immunity of the next generation
of chicks. |
|
| From the cool of the hatching
egg storage to the heat of the
hatchery incubator, that's the
next step in producing the Canadian
egg.
The centerpiece of the modern
hatchery, the incubator, has
come a long way from the primitive
type that you may have seen
on TV or at your local science
museum. More often than not,
it's now a series of large stainless
steel, computer-controlled and
monitored cabinets capable of
hatching thousands of eggs at
a time.
Incubators are usually electrically
or hot water heated to keep
the temperature constant. Fresh
air is circulated continuously.
But a constant temperature,
good ventilation and constant
humidity are not the only priorities
at Canadian hatcheries. Other
environmental controls, especially
disease prevention and sanitation,
are equally important.
Eggs remain in incubators for
18 days when they are transferred
to a hatching cabinet. When
hatched, the chicks are carefully
removed from the hatchers.
Then, the chicks are vaccinated
and prepared for shipment with
24 hours to the pullet farms
where they will spend the next
19 weeks. |
|
| Sometimes prior to the eleventh
week, the pullets' beaks are trimmed.
Some prefer to do it when the
chicks are quite young. Others
wait until the birds are older.
However, in all cases, it's in
the producer's best interest to
ensure that this procedure is
completed quickly, accurately
and under the best conditions.
The reason being for beak trimming
in quite simple. As they mature,
young hens become increasingly
aggressive and use the sharp
end of their beaks to establish
a pecking order in the barn.
Beak trimming keeps the birds
healthy.
In Canada, beak trimming is
a highly specialized task performed
by trained professionals. Sanitation
and the prevention of infections
are a priority.
The pullet grower's objective
is to ensure that healthy chicks
mature into healthy layer hens.
Poultry geneticists have found
that it may be possible to breed
hens whose aggressive behaviour
is significantly reduced. Other
researchers have found that
changing some environmental
conditions, particularly lighting,
can also have an impact. These
options may one day become commercial
realities. |
|
| At about 19 weeks of age, the
pullets are transferred from the
pullet barns to laying houses.
This is done with considerable
care as a significant investment
has already been made in each
hen. |
|
| The facilities that will house
the mature laying hens for the
next year have also changed dramatically
from our grandparents' time. The
hen house with straw on the floor
has been replaced by a modern
barn.
On our egg farms, the barn
with its collection and storage
facilities represents our greatest
capital investment. Driving
down a country highway, you
probably wouldn't recognize
our barns. But, if you look
closely, they are distinguished
by the presence of long rows
of ventilation fans on one side
and ducts on the other.
Maintaining a healthy barn
environment is a high priority
with producers. Many now use
the latest in computer-controlled
ventilation systems to ensure
air circulation and temperature
control, both heating and cooling.
That's because one of the greatest
challenges Canadian egg producers
face is climate control.
With Canadian temperatures
falling to as low as -40C in
the winter and rocketing into
the high 30s in summer, egg
producers have to build well
insulated barns and install
the best cooling systems.
In Canada, two types of housing
are common. Most of Canada's
1,300 egg producers are using
cages. Some, a minority, prefer
to use aviary systems where
the hens are allowed full use
of the barn floor or a series
of pens within it. In either
case, the buildings provide
environments where ventilation,
temperature, humidity and lighting
are controlled for year-round
comfort. |
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The majority of producers have
adopted unit housing, which is
common to almost all industrialized
countries, for a number of reasons.
Cages:
- ensure a safe supply of
eggs;
- provide better access to
feed and water;
- reduce illness;
- permit easy cleaning and
higher hygiene standards.
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|
| Canadian egg producers have
put food safety at the top of
our list of priorities. Using
units to house our hens is one
key to our Start Clean-Stay Clean
Program for food safety. This
program is designed to keep the
bacteria found in the environment
-- in soil, water, animals and
insects -- away from eggs. We
can't eliminate bacteria but we
certainly can and do take actions
to control it. Using housing units
makes a difference.
Modern housing systems are
designed to ensure that the
eggs, hens, and manure are kept
apart. The manure falls through
holes in the unit floors and
is removed by conveyor belts.
The cages are also designed
so the eggs roll away from the
hens and into a separate egg
collection system. Then, they
are gently and automatically
moved and delivered to the central
packing area.
Producers and hens no longer
engage in a game of hide and
seek for eggs in the bedding
or litter on the barn floor. |
|
| Canadian egg producers also
use housing units for animal welfare
reasons. We want our flocks to
be healthy and productive. Our
livelihoods and the success of
our farms depend on it.
With cage systems, it's easier
to meet this priority. Access
by the birds to the feeders
and drinkers is convenient and
assured.
In addition, the units provide
protection against predators
and from the negative social
or behavioural effects of congregating
large numbers of birds.
The Canadian poultry industry
has developed a code of practice
for handling poultry. It sets
out recommendations for a wide
range of humane production practices
from handling chicks to housing
hens. Canadian egg producers
carefully follow these guidelines
when they install their housing
systems.
The most popular housing systems
stack three to nine rows of
cages, one on top of the other.
This makes for the efficient
placement of the egg collection
and manure removal equipment.
It also permits the design of
wide aisles which facilitates
cleaning and assures effective
monitoring of the flock by the
producer.
Sizes and the number of hens
per unit vary depending on the
type and the age of the system
installed by the producer. Most
systems have a lifetime of between
15 and 20 years. They are expensive
and represent a significant
investment. So, when it's time
to put in new housing, producers
normally choose the most up-to-date
designs available. |
|
| Aviary systems have been adopted
in Canada and elsewhere. Indeed,
there has been a lot of experimentation
with these systems over the past
decade as some European countries
considered new rules concerning
housing.
These systems can work. Some
producers prefer them as do
some customers. However, they
present significant challenges
and require increased management.
Egg contamination by manure
is one challenge. Greater stress
levels and more aggressive behaviour
by dominant birds are others.
The evidence also suggests there
are increased risks of disease
through direct exposure to droppings.
Free-range housing systems,
which provide access to the
outdoors are rare in Canada.
Our climate, with its tremendous
temperature variations, discourages
designing barns for year-round
outdoor access. As well, this
alternative presents different
food safety and welfare challenges
that require different management
approaches. Bacterial contamination
can be carried by rodents, insects
and wild birds. The latter also
carry avian diseases which can
have serious cost implications
for producers. |
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| After about 12 months of egg
production, hens begin to lay
eggs with thin shells. The hens
are gently removed from their
cages and transported to processing
facilities.
New cage design with wide doors
are popular among producers
as these allow the birds to
be gently removed.
At the processing facility,
the hens are humanely slaughtered
according to standards which
are among the highest in the
world. They are then further
processed, usually as stewing
hens, ready for the soup pot
or the casserole, or as processed
meat products.
The industry, in conjunction
with the scientific community,
is conducting trials of alternative
on-farm processing which eliminates
the need for transporting live
hens. |
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| When we last saw it, that fresh
egg had just been delivered by
conveyor belt to the central packing
area of the egg barn. Here it
was placed in a plastic, sanitized
flat, wide end up, to keep the
yolk centered.
These flats are then placed
on pallets, stored immediately
in a cooler where the temperature
is maintained at 11° to
12° C. In the cooler, eggs
retain their freshness and quality
while awaiting shipment to a
registered grading station --
usually within a few days.
Federal inspectors take random
samples of the cartoned eggs
to verify the grading process
and ensure that Canada's high
quality standards are maintained.
Canadian Food Inspection Agency
inspectors also check on the
sanitation and operating procedures
at all grading stations to ensure
that the eggs shipped to stores,
restaurants and food manufacturers
are of the highest quality.
At the grader's, the eggs are
candled: they're passed over
a strong light which makes the
interior of the egg visible,
allowing the grader to thoroughly
examine the egg. To be Canada
Grade A, the egg must have a
thick white, a well centered
yolk, a very small air cell
and a clean, sound shell.
About 18 percent of the eggs
we produce are processed into
liquid, frozen and dried form.
These processed eggs are used
in the manufacturing of many
foods from mayonnaise to noodles
and baked goods. Some of them
are used to make other items
such as health care products,
shampoo, pet foods and adhesives.
Eggs are sized according to
their weight and placed in recyclable
fibre, foam or plastic cartons
each stamped with a Best Before
date. They are then stored in
a separate refrigerated room.
Eggs are delivered to the grader's
where the storage rooms are
temperature and humidity controlled.
Soon, often within hours, they
are on the automated grading
line where suction cups gently
lift the eggs out of the flats
onto a moving track. On the
track, they are washed and sanitized
in a high speed tunnel washer. |
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| The attention that's been given
to careful handling, quality and
environmental control doesn't
stop at the grader's shipping
door. Retailers and restaurants
refrigerate eggs at 4° C immediately
upon delivery and follow first
in, first out procedures for stocking
the store counters or using the
eggs in the kitchen. This ensures
that the eggs you buy are always
fresh. |
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| The last stop is with you where
all food must be handled properly
to ensure it remains of the highest
quality. Store eggs in the refrigerator
and in the carton they were purchased
in. The cartons were designed
for egg storage and they help
to keep the eggs fresher, longer.
Also, to maximize freshness, store
the egg with the wide end up.
Hygiene and kitchen cleanliness
are important when preparing
food. Make sure your hands,
utensils, countertops and cutting
boards are washed. Also, make
sure your dish cloths and towels
are freshly laundered. |
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| You've seen that egg production
in Canada is a challenging business.
It involves a long chain of people
co-operating to make the industry
a success. Our poultry breeders
are dedicated to developing hens
with the characteristics best
suited to Canadian needs. Our
hatching egg producers, hatcheries
and pullet growers make new strains
available across the country.
And, as egg producers, we ensure
that Canadian consumers have fresh,
high quality eggs at reasonable
prices every day.
Our business has changed a
lot since our grandparents'
day. We've replaced hen houses
used only in the warmest months
with modern, climate-controlled
barns that permit year-round
production. By using housing
units, we've improved both the
health of our flocks and the
wholesomeness of our product.
By advances in breeding and
by using the latest in animal
husbandry practices, we've increased
production per hen by more than
340 percent over the past century.
All this has delivered real
value to Canadian consumers.
We hope we've answered your
questions and provided you with
a good introduction to how eggs
are produced in Canada.
For us, producing a natural
source of goodness for Canadian
consumers is a matter of pride.
As producers, we're especially
proud that we have been able
to do this by carefully balancing
our business needs as farmers,
your interests as consumers
and the welfare of our birds. |
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